Wear Resistant Refractory Castable

Wear resistant refractory castable is a kind of refractory castable that is resistant to high temperature solid materials or airflow with solid power. It is made of high hardness and high density aggregate, composite powder and special additive. It has the features of high density, high strength, wear and erosion resistance, volume stability, suitable for erosive-wear parts of the cfb boiler. It can be used as the high temperature wear resistance, and erosion resistance lining, such as the steel tank lining. Email to RS for quick Quote!

Wear Resistant Castable
Wear Resistant Castable

What is Wear Resistant Refractory Castable

Wear-resistant refractory castable is main varieties of monolithic refractory. Because of its high flexural strength, wear resistant castable is also called high strength refractory castable. It is abrasion resistant, and especially suitable for harsh conditions that the other refractories can’t bear. Because of the composite binder with good combined performance, wear-resistant refractory castable has good bonding performance with other materials. It can be used as the single lining, double lining, and thermal insulation wear-resisting lining. And it also can be used as the repairing mix.In addition it has characteristics of good construction performance, easy maintenance, fast curing performance at room temperature.

 Physical and Chemical Index

items index
Al2O3 %≥ 60 70 80
Bulk density g/cm3 (110℃×24h) ≥ 2.5 2.65 2.8
Cold crushing strength Mpa (110℃×24h) ≥ 65 75 85
(1000℃×3h) ≥ 80 90 120
Breaking strength Mpa (110℃×24h) ≥ 7 8 9
(1000℃×3h) ≥ 9 11 13
Linear dimensional change% (1000℃×3h) ≥ -1 -1 -1
Thermal shock resistance, times (1000℃,water-cooling)times≥ 26 28 30
Maximum service temperature℃ 1400 1450 1500

Properties of Wear Resistant Refractory Castable

The reasons that wear resistant refractory castables are different from others refractory materials are as follows:


Properties and Advantages

It cures very fast at room temperature, about 4 to 8 hours. 24 hours after curing it begins for the use of the furnace.  In addition, its curing rate can be adjusted according to the construction requirements. It keeps high strength and high wear resistance in the process of heating and using. Good construction performance and easy construction save the construction period, save time, save money and save manpower. Easy maintenance without water.

Wear Resistant Refractory Castable Applications

Wear resistant refractory castable is suitable for the cement kiln burner front end that is impacted by airflow constantly, especially the lower part. In the airflow, there are many dust of clinker from the stove, which can cause strong erosion by striking the front end of the burner, thereby reducing the service life of equipment.

Continual thermal shock of the clinker, relatively high working temperature and mechanical pressure at the top front end of the grate cooler, both sides of the grate cooler in the front is easy to wear. So wear resistant refractory castables should be used in these in these parts.

Wear Resistant Alkali Resistant Castable
Wear Resistant Alkali Resistant Castable

Uses and Applications

This kind of wear resistant refractory material can be used in the following parts:

  1. The inner lining of the circulating fluidized bed boiler;
  2. The furnace lining of steel tank of the heating furnace;
  3. Separator and imports,furnace of garbage incinerator;
  4. Water-cooled screen, heat treatment furnace;
  5. High temperature cyclone separator, double slide valve, rising pipe, etc.
  6. High temperature hot blast pipe lining, and flue lining;
  7. Furnace of chemical industry and construction industry, etc.

Buy Wear Resistant Refractory Castable

You can buy wear resistant refractory castable from RS Refractory Factory. Zhengzhou Rongsheng Kiln Refractory Co. Ltd, established in the early 90s of twenty century, located in the foot of Mount Song, a place of Xinmi city, which is in the middle of Zhengshao Expressway. The abundant high quality materials and convenient transportation, neighboring the Longhai and Jingguang railway lines, provide favorable conditions for the production of the refractory materials. After 20 years of hardworking and development, it has become a comprehensive enterprise producing refractory materials in metallurgy, building materials, electric power and chemical industry, etc.

Ceramic Wear Resistant Castable
Ceramic Wear Resistant Castable

The Refractory Materials have perfect production equipment and testing instrument, and have passed ISO9001: 2008 Quality System Certification, environmental management system certification, and occupational health and safety management system certification.

Rongsheng now has 2 factories, one is for the castable refractory produce, and the other is producing the refractory bricks according to the customers’ requirements.

Rongsheng has always been adhering to the business purpose of honesty, respectful, innovation, dedication. It will persist the strategic developing road based on quality and cheap to establish its own brand. By scientific management, sound customer information management system and abundant products, Rongsheng provides satisfactory, timely, and efficient service to the consumers.

Sincerely welcome customers at home and abroad, and start our friendly cooperation in business and technologies, thus to make progress together! If you are looking for wear resistant refractory castable for the wear resistant furnace lining, please contact us! We will give you back as soon as possible!